Installation
The information on this page should be considered as general advice only.
ACO offers this guidance in good faith and if in doubt, engineering advice should be sought.
Typical installation drawings
| System | AS 3996 | Grasss haunch to top |
Pavers pavers to edge |
Pavers haunch to top |
Asphalt sloped haunch |
Asphalt haunch to top |
Concrete haunch to top |
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| K50 (Gal rail) | Class A-B |  |
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| K50 (Gal rail) | Class C-D | |
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| KS50 (S/S rail) | Class A-B | |
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| KS50 (S/S rail) | Class C-D | |
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| K100 (Gal rail) | Class A-B | |
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| K100 (Gal rail) | Class C-D | |
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| KS100 (S/S rail) | Class A-B | |
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| KS100 (S/S rail) | Class C-D | |
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| K200 (Gal rail) | Class A-B | |
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| K200 (Gal rail) | Class C-D | |
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| KS200 (S/S rail) | Class A-B | |
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| KS200 (S/S rail) | Class C-D | |
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| K300 (Gal rail) | Class A-B | |
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| K300 (Gal rail) | Class C-D | |
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| KS300 (S/S rail) | Class A-B | |
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| KS300 (S/S rail) | Class C-D | |
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| System | AS 3996 | Grasss haunch to top |
Pavers pavers to edge |
Pavers haunch to top |
Asphalt sloped haunch |
Asphalt haunch to top |
Concrete haunch to top |
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| S100K | Class C-D | - | - | |
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| S100K | Class E-G | - | - | |
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| S200K | Class C-D | - | - | |
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| S200K | Class E-G | - | - | |
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| S300K | Class C-D | - | - | |
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| S300K | Class E-G | - | - | |
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| Brickslot | System | Nominal wheel load |
Pavers pavers to edge |
Concrete haunch to top |
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| Brickslot 100 | K100 (Gal rail) | 2,670kg | |
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| Brickslot 100 | K100 (Gal rail) | 8,000kg | |
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| Brickslot 100 | KS100 (S/S rail) | 2,670kg | |
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| Brickslot 100 | KS100 (S/S rail) | 8,000kg | |
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| Brickslot 100 | H100K (Gal rail) | 2,670kg | |
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| Brickslot 100 | H100K (Gal rail) | 8,000kg | |
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| Brickslot 100 | H100KS (S/S rail) | 2,670kg | |
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| Brickslot 100 | H100KS (S/S rail) | 8,000kg | |
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| Double Brickslot 100 | K100 (Gal rail) | 2,670kg | |
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| Double Brickslot 100 | K100 (Gal rail) | 8,000kg | |
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| Double Brickslot 100 | KS100 (S/S rail) | 2,670kg | |
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| Double Brickslot 100 | KS100 (S/S rail) | 8,000kg | |
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| Double Brickslot 100 | H100K (Gal rail) | 2,670kg | |
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| Double Brickslot 100 | H100K (Gal rail) | 8,000kg | |
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| Double Brickslot 100 | H100KS (S/S rail) | 2,670kg | |
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| Double Brickslot 100 | H100KS (S/S rail) | 8,000kg | |
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| Twinslot 200 | K200 (Gal rail) | 2,670kg | |
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| Twinslot 200 | K200 (Gal rail) | 8,000kg | |
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| Twinslot 200 | KS200 (S/S rail) | 2,670kg | |
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| Twinslot 200 | KS200 (S/S rail) | 8,000kg | |
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| Twinslot 200 | H200K (Gal rail) | 2,670kg | |
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| Twinslot 200 | H200K (Gal rail) | 8,000kg | |
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| Twinslot 200 | H200KS (S/S rail) | 2,670kg | |
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| Twinslot 200 | H200KS (S/S rail) | 8,000kg | |
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| Double Brickslot 200 | K200 (Gal rail) | 2,670kg | |
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| Double Brickslot 200 | K200 (Gal rail) | 8,000kg | |
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| Double Brickslot 200 | KS200 (S/S rail) | 2,670kg | |
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| Double Brickslot 200 | KS200 (S/S rail) | 8,000kg | |
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| Double Brickslot 200 | H200K (Gal rail) | 2,670kg | |
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| Double Brickslot 200 | H200K (Gal rail) | 8,000kg | |
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| Double Brickslot 200 | H200KS (S/S rail) | 2,670kg | |
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| Double Brickslot 200 | H200KS (S/S rail) | 8,000kg | |
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| System | AS 3996 | Grasss haunch to top |
Pavers pavers to edge |
Pavers haunch to top |
Asphalt sloped haunch |
Asphalt haunch to top |
Concrete haunch to top |
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| H100K Gal rail | Class A-B | |
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| H100K Gal rail | Class C-D | |
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| H200K Gal rail | Class A-B | |
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| H200K Gal rail | Class C-D | |
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| H300K Gal rail | Class A-B | |
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| H300K Gal rail | Class C-D | |
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| H100KS S/S rail | Class A-B | |
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| H100KS S/S rail | Class C-D | |
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| H200KS S/S rail | Class A-B | |
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| H200KS S/S rail | Class C-D | |
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| H300KS S/S rail | Class A-B | |
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| H300KS S/S rail | Class C-D | |
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| H100SK DI rail | Class C-D | |
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| H100SK DI rail | Class E-G | |
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| H200SK DI rail | Class C-D | |
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| H200SK DI rail | Class E-G | |
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| H300SK DI rail | Class C-D | |
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| H300SK DI rail | Class E-G | |
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| System | AS 3996 | Grasss haunch to top |
Pavers pavers to edge |
Pavers haunch to top |
Asphalt sloped haunch |
Asphalt haunch to top |
Concrete haunch to top |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| H200K Gal rail | Class A-B | |
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| H200K Gal rail | Class C-D | |
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| K200 (Gal rail) | Class A-B | |
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| K200 (Gal rail) | Class C-D | |
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| KS200 (S/S rail) | Class A-B | |
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| KS200 (S/S rail) | Class C-D | |
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Site specific topics
To download our Site Installation Manual, please click on the link below
To download our Specification Design Brief, please click on the link below
Installation devices are used to align channels to create a complete trench run. Once the installation is complete using these devices the concrete is poured around the device and channels. Installation devices allow a single concrete pour.
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| For 100mm wide channels Part Number - 97477 |
For 200mm wide channels Part Number - 97478 |
For 300mm wide channels Part Number - 97479 |
On-site fabrications are required whenever a trench is to form a corner or junction. All half meter polymer concrete channels have drill-out details on the side to aid the formation of corners and T junctions but all channels can be cut and fabricated to create the desired layout.
Note : When cutting sections of polymer concrete channel, protective eyeglasses, gloves and a respirator mask are recommended.
T junctions
T junctions are when an opening is cut into the side of one channel and another channel is butted up to this opening
